Warped overhead locker doors

Apperley replied on 16/06/2021 17:35

Posted on 16/06/2021 17:35

I own a 2017 Bailey Autograph II 75-4. Some of the overhead locker doors are warping in the top corners and I wondered if anyone else had experienced and/or remedied the problem. Obviously it’s out of warranty now. I’ve spoken to my dealer who referred me to Bailey, who referred me to the dealer. I’ve also contacted Morland who provide the cabinets to Bailey, they said to contact Bailey.

So, the overhead locker doors have gas struts at the edge and then a hinge 4 inches in from the strut. It appears to me that regular closing against the gas strut forces the outer edge to warp upwards as repeated closing forces the strut and outer edge of the door against the retaining hinge. The medium doors have 2 gas struts of 120nm with the larger doors have 2 struts of 150nm. The one smallest locker over the TV stand has a 150nm strut, which seems too powerful to me.

The newer 2021 Bailey Autograph III has no gas struts but uses sprung hinges that hold the door open. If I can find a suitable sprung hinges I may replace the hinges and do away with the struts.

Has anyone else experienced this problem and is there an easy way to straighten the doors?

DavidKlyne replied on 16/06/2021 19:29

Posted on 16/06/2021 19:29

Apperley

Are you a member of the Bailey Motorhome Owners Facebook Group? Probably someone there might be able to help. I have had two Bailey motorhomes (not the Autograph) and thus far my locker doors have been fine. 

David

Apperley replied on 16/06/2021 22:30

Posted on 16/06/2021 19:29 by DavidKlyne

Apperley

Are you a member of the Bailey Motorhome Owners Facebook Group? Probably someone there might be able to help. I have had two Bailey motorhomes (not the Autograph) and thus far my locker doors have been fine. 

David

Posted on 16/06/2021 22:30

Thanks David, personally I’m anti-Facebook, but that is an idea. I am aware of the forum.

Apperley replied on 21/06/2021 13:33

Posted on 17/06/2021 09:43 by DavidKlyne

Apperley

Sometimes "Needs must when the devil drives" wink

David

Posted on 21/06/2021 13:33

Hi David, my wife put the post on The Bailey FB forum. Only one reply to say they were experiencing same problem, but no solutions yet. I’ve ordered replacement sprung hinges and removed the gas struts. I’ll update when I manage to solve the issue as I think many will be experiencing the same issue.

DavidKlyne replied on 21/06/2021 21:42

Posted on 21/06/2021 13:33 by Apperley

Hi David, my wife put the post on The Bailey FB forum. Only one reply to say they were experiencing same problem, but no solutions yet. I’ve ordered replacement sprung hinges and removed the gas struts. I’ll update when I manage to solve the issue as I think many will be experiencing the same issue.

Posted on 21/06/2021 21:42

I saw the post! Sometimes you get loads of replies and other times not, I suppose it depends on how common the problem is. Hope the spring hinges work.

David

 

Apperley replied on 25/06/2021 18:58

Posted on 25/06/2021 18:58

Just an update in case anyone else has the same problem. I bought a pair of sprung hinges from Prima Leisure, but decided it was not the way to go as the footprint didn’t match the existing hinges and would require new screws holes and leave old holes. Instead I decided to replace the gas struts with lower strength ones.

Bailey use Hafele gas struts. In the lounge area the 3 largest locker doors were fitted with 150n struts. The bedroom had 120nm on 3 lockers. The smallest locker near the habitation door above the TV stand was also fitted with a 150n, totally over the top. This door is warping left the edge and compromising the catch which on this locker door is on the same edge rather than the middle.

So I took the 120’s off the 3 bedroom locker doors and put them in the lounge, removing the 150s. I bought 6 Hafele 80n struts from Toolstation (£5 each) and put them on the 3 bedroom lockers. I’ve ordered a 60n strut on Amazon for the small locker over the TV stand. (60n not available from Toolstation).

So far all seems to work OK. I might look at removing the worst doors at some stage and try to straighten the warp with weights or clamps.

The photo shows the worst warping. 

commeyras replied on 25/06/2021 22:53

Posted on 25/06/2021 22:53

Apologies for posting in the motorhome section but the BOTTOM corners of the front overhead locker on my Bailey caravan are warped!  I have tried unsuccessfully to straighten them by applying counter force with weights and clamps for a period of days so I have fitted magnets to hold the locker closed.  A carpenter has recently moved in near us so I will be asking for his advice - hopefully he has some sort of steamer to straighten the wood.  Not the end of the world but it would be nice to have a flush locker again.

Apperley replied on 26/06/2021 08:56

Posted on 25/06/2021 22:53 by commeyras

Apologies for posting in the motorhome section but the BOTTOM corners of the front overhead locker on my Bailey caravan are warped!  I have tried unsuccessfully to straighten them by applying counter force with weights and clamps for a period of days so I have fitted magnets to hold the locker closed.  A carpenter has recently moved in near us so I will be asking for his advice - hopefully he has some sort of steamer to straighten the wood.  Not the end of the world but it would be nice to have a flush locker again.

Posted on 26/06/2021 08:56

Thanks commeyras, it would be useful to know how you get on as my initial thought was weights and clamps to straighten.

commeyras replied on 01/08/2021 16:39

Posted on 01/08/2021 16:39

Apperley.  Just to let you know that I have not forgotten.  My neighbour has been away or I have and have not been able to speak to him about my locker door.

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